Manufacturing sophisticated technical flow products requires know-how in a number of areas and processes, above and beyond basic familiarity with the injection manufacturing process and with the characteristics and capabilities of the raw materials.

These plastic products work under variable hydraulic pressures and various flow rates and are required to withstand these stresses over their entire lifetimes – which can sometimes be more than 50 years. These conditions are challenging for plastic products and can lead to problems such as creep (release of stresses) or material fatigue.

 

RION INDUSTRIES meets these challenges through its expertise in product design, in raw material selection, in mold design and production, in injection molding and in quality control. RION makes use of advanced planning tools such as flow analysis programs and mold stress and melting analyses. For each project a team is put together comprising a product designer, a mold designer and an injection technologist. The team — together with cutting-edge injection equipment, product-optimized automation systems, highly advanced production lines and state-of-the-art non-destructive quality tests – allow RION Industries to provide its customers with flow products of the highest quality.

The plastic products manufactured in the RION INDUSTRIES plant are fully compliant with all international quality standards, and are suitable for contact with fluids in general and with drinking water in particular.

Valves

Dairy Systems

Connectors

Filters

Main product features

Materials

Threading

Thick-walled products

Large products

Main product features

Materials

Threading

Thick-walled products

Large products

Main product features

Materials

Threading

Thick-walled products

Large products

Main product features

Materials

Threading

Thick-walled products

Large products

Materials

In order to meet flow product challenges RION specializes in working with composite materials such as: various types of nylon with fiberglass and/or glass beads, carbon fibers, various types of polypropylene with fiberglass and/or glass beads, various types of polyethylene, PEX, foam materials, and others.

RION INDUSTRIES can provide:

  • Material selection services based on expertise, experience and strong working relations with leading consultants
  • Products in a variety of colors according to customer requirements and in compliance with all relevant standards
  • Procurement services based on strong, longstanding ties with suppliers in Israel and abroad
  • Storage for raw materials

Threading

RION INDUSTRIES specializes in the design and manufacture of products with internal and external threads, as well as in the design and manufacture of molds for these products, including multiple outlet molds.

The challenges in manufacturing such products include:

  • Manufacturing products with internal threads – A complex manufacturing process that requires optimal solutions and often involves assemblies moving inside the molds such as electric and hydraulic motors or hydraulic and pneumatic pistons
  • Manufacturing products with external threads – Requires dealing with dimensional changes that take place in the product during the contraction phases

RION has expertise in OVER MOLDING as well as in INSERT MOLDING of metal threads and other metal implants.

Thick-walled products

RION INDUSTRIES manufactures products with a wall thickness of up to xx mm.

Injection molding of thick plastic products enhances their ability to withstand stresses but their sensitivity is very high to defects in the product design and in the injection process. Typical defects are seam lines and voids.

Flow simulations are an important and integral part of designing thick products and their molds. In addition, in order to verify that the products meet specifications, RION INDUSTRIES’ QA process incorporates hydraulic quality tests and other advanced quality tests such as X-ray imaging.

RION INDUSTRIES has a team of engineers that specializes in the design of thick plastic products. Working together with RION’s mold experts, they prepare professional, high-precision solutions that are optimized both to meet the product requirements as well as for efficient and cost-effective production.

In addition, RION INDUSTRIES has a team of injection technologists and technicians with dozens of years of cumulative experience in process optimization and determining injection windows.

Large products

Injection and processing of large products are areas of expertise in and of themselves. RION INDUSTRIES is one of the few manufacturers in Israel who are proficient in large products.

RION has unique know-how and vast experience in the injection molding of large products of up to 25 kilograms, up to 120 cm in length and 60 cm in width, using machines of up to 2,200 tons. RION INDUSTRIES also has experience and know-how in the design, manufacture and maintenance of large molds of up to 25 tons.

Materials

In order to meet flow product challenges RION specializes in working with composite materials such as: various types of nylon with fiberglass and/or glass beads, carbon fibers, various types of polypropylene with fiberglass and/or glass beads, various types of polyethylene, PEX, foam materials, and others.

RION INDUSTRIES can provide:

  • Material selection services based on expertise, experience and strong working relations with leading consultants
  • Products in a variety of colors according to customer requirements and in compliance with all relevant standards
  • Procurement services based on strong, longstanding ties with suppliers in Israel and abroad
  • Storage for raw materials

Threading

RION INDUSTRIES specializes in the design and manufacture of products with internal and external threads, as well as in the design and manufacture of molds for these products, including multiple outlet molds.

The challenges in manufacturing such products include:

  • Manufacturing products with internal threads – A complex manufacturing process that requires optimal solutions and often involves assemblies moving inside the molds such as electric and hydraulic motors or hydraulic and pneumatic pistons
  • Manufacturing products with external threads – Requires dealing with dimensional changes that take place in the product during the contraction phases

RION has expertise in OVER MOLDING as well as in INSERT MOLDING of metal threads and other metal implants.

Thick-walled products

RION INDUSTRIES manufactures products with a wall thickness of up to xx mm.

Injection molding of thick plastic products enhances their ability to withstand stresses but their sensitivity is very high to defects in the product design and in the injection process. Typical defects are seam lines and voids.

Flow simulations are an important and integral part of designing thick products and their molds. In addition, in order to verify that the products meet specifications, RION INDUSTRIES’ QA process incorporates hydraulic quality tests and other advanced quality tests such as X-ray imaging.

RION INDUSTRIES has a team of engineers that specializes in the design of thick plastic products. Working together with RION’s mold experts, they prepare professional, high-precision solutions that are optimized both to meet the product requirements as well as for efficient and cost-effective production.

In addition, RION INDUSTRIES has a team of injection technologists and technicians with dozens of years of cumulative experience in process optimization and determining injection windows.

Large products

Injection and processing of large products are areas of expertise in and of themselves. RION INDUSTRIES is one of the few manufacturers in Israel who are proficient in large products.

RION has unique know-how and vast experience in the injection molding of large products of up to 25 kilograms, up to 120 cm in length and 60 cm in width, using machines of up to 2,200 tons. RION INDUSTRIES also has experience and know-how in the design, manufacture and maintenance of large molds of up to 25 tons.

Materials

In order to meet flow product challenges RION specializes in working with composite materials such as: various types of nylon with fiberglass and/or glass beads, carbon fibers, various types of polypropylene with fiberglass and/or glass beads, various types of polyethylene, PEX, foam materials, and others.

RION INDUSTRIES can provide:

  • Material selection services based on expertise, experience and strong working relations with leading consultants
  • Products in a variety of colors according to customer requirements and in compliance with all relevant standards
  • Procurement services based on strong, longstanding ties with suppliers in Israel and abroad
  • Storage for raw materials

Threading

RION INDUSTRIES specializes in the design and manufacture of products with internal and external threads, as well as in the design and manufacture of molds for these products, including multiple outlet molds.

The challenges in manufacturing such products include:

  • Manufacturing products with internal threads – A complex manufacturing process that requires optimal solutions and often involves assemblies moving inside the molds such as electric and hydraulic motors or hydraulic and pneumatic pistons
  • Manufacturing products with external threads – Requires dealing with dimensional changes that take place in the product during the contraction phases

RION has expertise in OVER MOLDING as well as in INSERT MOLDING of metal threads and other metal implants.

Thick-walled products

RION INDUSTRIES manufactures products with a wall thickness of up to xx mm.

Injection molding of thick plastic products enhances their ability to withstand stresses but their sensitivity is very high to defects in the product design and in the injection process. Typical defects are seam lines and voids.

Flow simulations are an important and integral part of designing thick products and their molds. In addition, in order to verify that the products meet specifications, RION INDUSTRIES’ QA process incorporates hydraulic quality tests and other advanced quality tests such as X-ray imaging.

RION INDUSTRIES has a team of engineers that specializes in the design of thick plastic products. Working together with RION’s mold experts, they prepare professional, high-precision solutions that are optimized both to meet the product requirements as well as for efficient and cost-effective production.

In addition, RION INDUSTRIES has a team of injection technologists and technicians with dozens of years of cumulative experience in process optimization and determining injection windows.

Large products

Injection and processing of large products are areas of expertise in and of themselves. RION INDUSTRIES is one of the few manufacturers in Israel who are proficient in large products.

RION has unique know-how and vast experience in the injection molding of large products of up to 25 kilograms, up to 120 cm in length and 60 cm in width, using machines of up to 2,200 tons. RION INDUSTRIES also has experience and know-how in the design, manufacture and maintenance of large molds of up to 25 tons.

Materials

In order to meet flow product challenges RION specializes in working with composite materials such as: various types of nylon with fiberglass and/or glass beads, carbon fibers, various types of polypropylene with fiberglass and/or glass beads, various types of polyethylene, PEX, foam materials, and others.

RION INDUSTRIES can provide:

  • Material selection services based on expertise, experience and strong working relations with leading consultants
  • Products in a variety of colors according to customer requirements and in compliance with all relevant standards
  • Procurement services based on strong, longstanding ties with suppliers in Israel and abroad
  • Storage for raw materials

Threading

RION INDUSTRIES specializes in the design and manufacture of products with internal and external threads, as well as in the design and manufacture of molds for these products, including multiple outlet molds.

The challenges in manufacturing such products include:

  • Manufacturing products with internal threads – A complex manufacturing process that requires optimal solutions and often involves assemblies moving inside the molds such as electric and hydraulic motors or hydraulic and pneumatic pistons
  • Manufacturing products with external threads – Requires dealing with dimensional changes that take place in the product during the contraction phases

RION has expertise in OVER MOLDING as well as in INSERT MOLDING of metal threads and other metal implants.

Thick-walled products

RION INDUSTRIES manufactures products with a wall thickness of up to xx mm.

Injection molding of thick plastic products enhances their ability to withstand stresses but their sensitivity is very high to defects in the product design and in the injection process. Typical defects are seam lines and voids.

Flow simulations are an important and integral part of designing thick products and their molds. In addition, in order to verify that the products meet specifications, RION INDUSTRIES’ QA process incorporates hydraulic quality tests and other advanced quality tests such as X-ray imaging.

RION INDUSTRIES has a team of engineers that specializes in the design of thick plastic products. Working together with RION’s mold experts, they prepare professional, high-precision solutions that are optimized both to meet the product requirements as well as for efficient and cost-effective production.

In addition, RION INDUSTRIES has a team of injection technologists and technicians with dozens of years of cumulative experience in process optimization and determining injection windows.

Large products

Injection and processing of large products are areas of expertise in and of themselves. RION INDUSTRIES is one of the few manufacturers in Israel who are proficient in large products.

RION has unique know-how and vast experience in the injection molding of large products of up to 25 kilograms, up to 120 cm in length and 60 cm in width, using machines of up to 2,200 tons. RION INDUSTRIES also has experience and know-how in the design, manufacture and maintenance of large molds of up to 25 tons.

Contact us for additional information