{"id":3736,"date":"2024-06-13T11:22:06","date_gmt":"2024-06-13T08:22:06","guid":{"rendered":"https:\/\/dev.rwolf.co.il\/rion\/news\/%d7%9e%d7%95%d7%9b%d7%a0%d7%99%d7%9d-%d7%9c%d7%9b%d7%9c-%d7%90%d7%aa%d7%92%d7%a8-%d7%9e%d7%97%d7%9c%d7%a7%d7%aa-%d7%94%d7%a1%d7%98%d7%90%d7%a4%d7%99%d7%a1%d7%98%d7%99%d7%9d-%d7%91%d7%a8\/"},"modified":"2024-12-02T09:17:06","modified_gmt":"2024-12-02T06:17:06","slug":"%d7%9e%d7%95%d7%9b%d7%a0%d7%99%d7%9d-%d7%9c%d7%9b%d7%9c-%d7%90%d7%aa%d7%92%d7%a8-%d7%9e%d7%97%d7%9c%d7%a7%d7%aa-%d7%94%d7%a1%d7%98%d7%90%d7%a4%d7%99%d7%a1%d7%98%d7%99%d7%9d-%d7%91%d7%a8","status":"publish","type":"news","link":"https:\/\/rion.com\/en\/news\/%d7%9e%d7%95%d7%9b%d7%a0%d7%99%d7%9d-%d7%9c%d7%9b%d7%9c-%d7%90%d7%aa%d7%92%d7%a8-%d7%9e%d7%97%d7%9c%d7%a7%d7%aa-%d7%94%d7%a1%d7%98%d7%90%d7%a4%d7%99%d7%a1%d7%98%d7%99%d7%9d-%d7%91%d7%a8\/","title":{"rendered":"Ready for Any Challenge \u2013 The Setup Technicians department at Rion"},"content":{"rendered":"
Rion trains setup technicians through an extensive internal program, resulting in workers who can perform quick and accurate setup processes. They master not only the intricacies of injection molding machines but also peripheral equipment and can address a variety of technical issues that arise during production<\/strong><\/div>\n
August 4, 2024<\/div>\n
\n

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Time is money, we all know that. When it comes to injection molding, even fractions of a second saved in cycle time ultimately translate into cost savings. At Rion, we are required to perform numerous setups every day, so it is of utmost importance for us to carry out this process in the fastest, but also the highest quality and best way possible, to ensure that the quality and integrity of the injected product are not compromised. To achieve this, there\u2019s a need to train a skilled team of setup technicians who thoroughly understand the process.<\/p>\n

Building a Winning Team<\/strong><\/p>\n

The department for Setup Technicians, or injection molding technicians, at Rion consists of about 15 team members who have gained extensive experience on the job. Some have been working with us for 20 years. \u201cThe training to become a setup technician can\u2019t be acquired at a college or a school,\u201d says Ofir Kimchi, Production Manager at Rion. \u201cThe theoretical course provides the foundation, but the experience comes from the hands-on experience, and the \u2018unwritten knowledge\u2019. We identify production workers with potential for success and offer them the opportunity to undergo a lengthy process, including internal tests, learning while working shoulder to shoulder with an experienced and professional worker, and a lot of On-the-Job Training.\u201d<\/p>\n

At Rion, unlike other places, the role of the setup technician is broad. They need to choose and connect the right mold, adjust the robot, input the correct injection parameters, and achieve a quality product. Since we have a wide variety of equipment \u2013 both injection molding machines and automation \u2013 they need to specialize in different types of equipment, including injection molding machines with complex multi-component molds.<\/p>\n

\u201cWe understood that to achieve a process that is both fast and high-quality, this is the solution \u2013 to train people who can handle a variety of challenges, and perform the process from start to finish, not just deal with basic procedures such as assembling a mold or changing materials,\u201d explains Ido Romano, manager of the Setup Technicians department at Rion. \u201cBeyond professionalism, we also look for people with good interpersonal skills, a well-developed technical sense, and good English. The interfaces in this work are numerous \u2013 quality control, shift managers, and workers on the production floor. Also, it\u2019s important for us that the team is cohesive, and that people can back each other when needed. These are professional people who deal with technical problems that arise during production, and they need to exercise judgment and independent thinking, especially during afternoon and night shifts, when they are solely responsible for operating the machines and solving problems.\u201d<\/p>\n

Each setup technician has a work plan for their shift, in which they know the type and number of setups they will need to perform during it. There are simple and short setups that involve changing the color or raw material, and there are more complex processes that also include changing molds. The training takes about three months until the setup technician can independently manage a simple process without the help of an instructor. Usually, it takes about a year until the beginner setup technician can work afternoon and night shifts and assume responsibility for all production halls.<\/p>\n

A School for Professionalism<\/strong><\/p>\n

The department is one of the outstanding examples where most workers started as ordinary production workers, and over the years progressed professionally and climbed the ladder of responsibility and technological and managerial knowledge. One example of this is Dima Tchainikov, who started as a production worker and after several years specialized and became a setup technician. He continued to progress professionally and today he is our Chief Injection Technologist, responsible for determining the injection process conditions for all Rion products. Ido, the department manager, also has considerable seniority with us. \u201cI started working in production after the army and then worked as a warehouse worker. After a long trip abroad and while studying to be a practical engineer, I rejoined the injection molding department and was trained as a setup technician, and filled this role for several years until I was promoted to department manager,\u201d Ido recounts.<\/p>\n

\u201cIn order to retain people in the team for so many years and create a sought-after department that production workers ask to join and start training as setup technicians, we invest a lot of thought in maintaining interest and variety and ensuring that everyone feels equal without status differences,\u201d explains Ofir. \u201cBoth the veterans and the trainees share the entire workload together, no matter the task. All employees in the department deal with new or challenging products. The department itself is diverse and the employees support each other. To such an extent that we\u2019ve had people start with us who didn\u2019t know a word of Hebrew, but when we identified their potential, we gave them support including\u00a0courses in Hebrew<\/a>, so they could specialize and grow. In the end, the team runs together for a long time and manages to provide quick and quality technical solutions, and that, in my opinion, is the beauty and the secret of our success.\u201d<\/p>\n<\/div>\n","protected":false},"featured_media":3266,"template":"","class_list":["post-3736","news","type-news","status-publish","has-post-thumbnail","hentry"],"acf":[],"yoast_head":"\nReady for Any Challenge \u2013 The Setup Technicians department at Rion - Rion<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/rion.com\/en\/news\/\u05de\u05d5\u05db\u05e0\u05d9\u05dd-\u05dc\u05db\u05dc-\u05d0\u05ea\u05d2\u05e8-\u05de\u05d7\u05dc\u05e7\u05ea-\u05d4\u05e1\u05d8\u05d0\u05e4\u05d9\u05e1\u05d8\u05d9\u05dd-\u05d1\u05e8\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Ready for Any Challenge \u2013 The Setup Technicians department at Rion - Rion\" \/>\n<meta property=\"og:description\" content=\"Rion trains setup technicians through an extensive internal program, resulting in workers who can perform quick and accurate setup processes. 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