{"id":3745,"date":"2024-05-01T11:27:02","date_gmt":"2024-05-01T08:27:02","guid":{"rendered":"https:\/\/dev.rwolf.co.il\/rion\/news\/%d7%9e%d7%a9%d7%a4%d7%a8%d7%99%d7%9d-%d7%90%d7%aa-%d7%94%d7%99%d7%a2%d7%99%d7%9c%d7%95%d7%aa-%d7%a2%d7%9d-%d7%aa%d7%95%d7%9b%d7%a0%d7%aa-%d7%a0%d7%99%d7%94%d7%95%d7%9c-%d7%a8%d7%a6%d7%a4%d7%aa-2\/"},"modified":"2024-12-02T09:30:35","modified_gmt":"2024-12-02T06:30:35","slug":"%d7%9e%d7%a9%d7%a4%d7%a8%d7%99%d7%9d-%d7%90%d7%aa-%d7%94%d7%99%d7%a2%d7%99%d7%9c%d7%95%d7%aa-%d7%a2%d7%9d-%d7%aa%d7%95%d7%9b%d7%a0%d7%aa-%d7%a0%d7%99%d7%94%d7%95%d7%9c-%d7%a8%d7%a6%d7%a4%d7%aa-2","status":"publish","type":"news","link":"https:\/\/rion.com\/en\/news\/%d7%9e%d7%a9%d7%a4%d7%a8%d7%99%d7%9d-%d7%90%d7%aa-%d7%94%d7%99%d7%a2%d7%99%d7%9c%d7%95%d7%aa-%d7%a2%d7%9d-%d7%aa%d7%95%d7%9b%d7%a0%d7%aa-%d7%a0%d7%99%d7%94%d7%95%d7%9c-%d7%a8%d7%a6%d7%a4%d7%aa-2\/","title":{"rendered":"Improving Efficiency with Advanced Production Floor Management Software"},"content":{"rendered":"
For the past few months, we at Rion have been implementing the MARS software for more efficient production floor management. With its help, we will be able to control what happens in the production hall better and faster and generate reports that will shed light on areas requiring streamlining and continuous improvement<\/strong><\/div>\n
May 26, 2024<\/div>\n
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As a subcontractor for plastic injection molding products, Rion is committed to efficient, professional, and high-quality work. To achieve this, we constantly strive to raise our level of operational excellence and introduce further improvements on the production floor. Alongside\u00a0projects<\/a>\u00a0carried out by the Process Improvement Department, much thought was given to how to improve production floor management, especially given that we have grown to five spacious production halls.<\/p>\n

Production Data Clarity \u2013 The Key to Success<\/strong><\/p>\n

In a previous\u00a0interview<\/a>\u00a0with Nadav Zamir, the Operation Manager, he noted that improving data reliability is important, as accurate operational reports will enable drawing conclusions and streamlining production processes. \u201cIt\u2019s quite a complex operation to manage five production halls, and there is a need for accessible information that provides a complete picture of the machine status at a glance,\u201d explains Nadav. To do this, we at Rion began implementing a production floor management system called MARS \u2013 Manufacturing Reporting System, developed by the parent company Plasson.<\/p>\n

Implementing the New System<\/strong><\/p>\n

Rion\u2019s IT department took on the challenging task of planning a successful implementation process for the system. \u201cAt the beginning of 2022, we started the pilot project by connecting two machines to the new software. The pilot was successful, and during it, two real-time alerts about machine malfunctions prevented severe damage to the mold and contributed to reducing waste. The system\u2019s advantages in controlling production process data were clear,\u201d says Hila Barkan, IT Department Manager. The full scoping and gap analysis only began in the second half of 2023 due to time constraints, intending to go live with the first machines at the start of 2024. The project was led by Sagi Bohadana and Plasson\u2019s MARS team. There was a lot of work to be done, including data cleansing, carrying out developments and customizations in Priority, planning and writing interfaces between the different systems. The Plasson team was also working on software developments and interfaces on their side. In addition, work was carried out in the production halls: adding communication points to the machines, connecting them to controllers, setting communication protocols, and more.<\/p>\n

\u201cAfter completing the development stages, we held several rounds of training. First, the leading team at Rion received training from Plasson, and then we trained all the users at Rion. At the end of January 2024, we went live with the first machine. Over the course of two months, with everyone\u2019s hard work under a tight schedule and excellent cooperation between the Rion and Plasson teams, we managed to go live with 61 injection molding machines connected to the MARS software! A month ahead of schedule,\u201d Hila recounts. \u201cThe new software has two main advantages that allow us to work in a more organized way requiring reporting, especially during setup. We have also upgraded the technicians\u2019 work with 13 personal tablets, through which they can remotely access the system and see the status of the machines at any given moment.\u201d The next step is to examine the feasibility of connecting the fusion machines to the MARS software, and we are in the middle of this stage.<\/p>\n

The Production Hall is Changing<\/strong><\/p>\n

To give a heads-up to the machine operators, we launched an internal campaign at Rion explaining the importance of cooperating with the new system, which greatly contributed to its successful implementation. \u201cIf at first, the operators were a bit apprehensive about the change, today I\u2019m happy to say that they are suggesting improvement ideas,\u201d says Omer Ben David,\u00a0Our Process Improvement Analyst<\/a>. \u201cYou can already see the change in the production hall \u2013 large screens show the status of the machines at any given moment, and the Technicians know which machines to approach because everything is very visual. At the reporting stations in each production hall, there are additional screens displaying the MARS dashboard, which shows, in addition to the machine status, also production times, and malfunctions. All the data is exported to organized BI reports that really opened our eyes and made the work much more efficient.\u201d<\/p>\n

The people on the production floor also attest that the introduction of the new software brought good things and streamlining. \u201cWe are satisfied with the new software, it\u2019s really good,\u201d says Mohamed Wakid, an experienced injection technician. \u201cI trained on the software at Plasson and was worried it would be difficult for the people on the production floor to adapt to it, but it was really easy, as if we had been working with it for many years. With the tablet, I can see all the data without having to run from hall to hall. This really shortens and streamlines the process, and also makes it easier for us, the technicians and operators. We can report the setups directly into the software quickly and accurately, without having to report to the shift supervisor. This way, we can start working in a shorter time.\u201d<\/p>\n

\n

Mohamed Wakid is standing next to the injection machine connected to MARS software.<\/p>\n<\/div>\n

Ofir Kimchi, the Production Manager, says he sees and hears good feedback from the production floor staff, and the operators see the MARS software as something new and challenging in their work. \u201cThey understand that although they are dealing with learning something new, the software makes it easier for them and brings all the data right in front of their eyes.\u201d Ido Romano, Head of the Injection Technicians Department, adds: \u201cI strongly supported the introduction of the software, mainly because it helps me and the setup technicians to see the data remotely. The tablets help all of us, and although it requires adjustment, it is an excellent tool that brings a great improvement to our work.\u201d<\/p>\n<\/div>\n","protected":false},"featured_media":4452,"template":"","class_list":["post-3745","news","type-news","status-publish","has-post-thumbnail","hentry"],"acf":[],"yoast_head":"\nImproving Efficiency with Advanced Production Floor Management Software - Rion<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/rion.com\/en\/news\/\u05de\u05e9\u05e4\u05e8\u05d9\u05dd-\u05d0\u05ea-\u05d4\u05d9\u05e2\u05d9\u05dc\u05d5\u05ea-\u05e2\u05dd-\u05ea\u05d5\u05db\u05e0\u05ea-\u05e0\u05d9\u05d4\u05d5\u05dc-\u05e8\u05e6\u05e4\u05ea-2\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Improving Efficiency with Advanced Production Floor Management Software - Rion\" \/>\n<meta property=\"og:description\" content=\"For the past few months, we at Rion have been implementing the MARS software for more efficient production floor management. 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